ABS Injection Molding
What is ABS Injection Molding?
Our ABS injection molding process starts with precision mold design, ensuring optimal part quality and consistency. We use advanced injection molding machines to efficiently melt and inject ABS plastic material into meticulously crafted molds. The material then undergoes controlled cooling and solidification, ensuring proper formation. Finally, professional finishing techniques guarantee durable, high-quality ABS components.
With expertise in mold fabrication, process optimization, and quality control, we deliver cost-effective, scalable solutions tailored to diverse industries. Whether you need custom molds or large-scale production, our strict quality standards and reliable manufacturing ensure top-tier results for your ABS plastic components.
Injection Molding ABS Parameters Table
Parameter | Recommended Range |
---|---|
Wall Thickness | 1.2mm-4mm |
Maximum Part Size | 2000mm x 1500mm x 1000mm |
Minimum Feature Size | 0.5mm-1mm |
Tolerances | ±0.05mm - ±0.2mm |
ABS Material Properties
ABS (Acrylonitrile Butadiene Styrene, Acrylonitrile Butadiene Styrene) is a kind of high performance thermoplastic, which is widely used in injection molding manufacturing because of its excellent strength, toughness and processability. It combines the advantages of three monomers:
- Acrylonitrile - which provides chemical resistance and hardness
- Butadiene - which provides excellent impact resistance and toughness
- Styrene - which gives ABS good rigidity, gloss and workability
Property | Density | Tensile Strength | Flexural Strength | Impact Strength (Unnotched) | Heat Deflection Temp (0.45 MPa) |
---|---|---|---|---|---|
Value/Description | 1.02-1.05g/cm³ | 40 -50 MPa | 60-70 MPa | 20 -30 kJ/m² | 90-100℃ |
- The above parameters represent the baseline performance of the materials. Actual application should be dynamically optimized based on specific working conditions.
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Advantages & Disadvantages of ABS Injection Molding
Advantages
- High strength and toughness
- Good dimensional stability
- Excellent surface finish for painting or plating
- Cost-effective for mass production
Disadvantages
- Limited UV resistance
- Moderate heat resistance
- Can be prone to warping
Applications of Injection Molded ABS
Automotive Industry
- Dashboard components
- Interior trim pieces
- Bumper covers
- Grilles and lighting housings
Electronics Industry
- Monitor housings
- Smartphone cases
- Keyboard keycaps
- Vacuum cleaner parts
Consumer Goods
- Appliance housings
- Toys and games
- Sporting goods
- Daily necessities
Medical Devices
- Syringe components
- Inhalers and nebulizers
- Diagnostic equipment housings
- Contactless component